Visual Defects

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Across
  1. 2. excess plastic that has pooled on the edge of the intended mold creating a sprue or plastic burr
  2. 4. surface depressions that occur when the inner material of a molded part shrinks more than the outer layers during cooling. Most common in thicker sections of parts such as around ribs, bosses, or corners.
  3. 6. foreign particles or substances that become trapped within the molded part during the injection process. Typically visible inside the plastic matrix and cannot be removed without damaging the part.
  4. 7. blockages or obstructions in the flow of molten plastics during the injection molding process resulting in incomplete filling, internal voids, or non-uniform material distribution. Can be observed when gluing process is performed on catheters. Also known as restricted flow
Down
  1. 1. inconsistencies in the color of the molded part, appearing as streaks, patches, or uneven color distribution. This defect indicates a color change from the intended shade.
  2. 3. material degradation by contaminants and/or process fluctuations outside of set parameters. Observed as an off-colored streaking along the surface of a molded part. A cosmetic defect, it is often silvery in color and is sometimes called ‘silver streak’
  3. 5. occur due to differential sink and/or temperature issues.